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LabEx · Engineered to Order

Custom-Built Laboratory Extrusion Lines

We design and build laboratory extrusion lines around the product, material and test method required by each customer. The line can start with one extruder or combine several extruders with application-specific dies, cooling, calibration, pulling, cutting, pelletising, winding and control equipment.

Custom-built LabEx laboratory extrusion lines in production in Denmark Three LabEx extruders arranged as a laboratory co-extrusion unit Pillar-mounted LabEx laboratory extruder with mobile control cabinet One programme, many applications
Complete linesfrom feeding to the finished end product
Mono and co-extrusionone or several co-extruded layers
Custom die headsmatched to the required product
Modular or full unitsseveral modular solutions available
European buildbuilt in Denmark with top quality parts
Applications

Laboratory lines we can build

Blown film is one possibility. We also develop complete laboratory lines for pipes, tubes, profiles, filaments, strands, pelletising and other customer-specific applications.

LabEx air ring and calibrating basket stabilising a laboratory blown film bubble

Blown Film Lines

Mono-layer and multilayer laboratory lines with the required extruders, die head, cooling, calibration, take-off and winding equipment.

Custom extrusion die head for laboratory pipe, tube and profile lines

Pipe, Tube and Profile Lines

Custom die heads with calibration, cooling, pulling and cutting or winding equipment for pipes, tubes and profiles.

Compact LabEx auxiliary extruder for feeding a secondary polymer

Auxiliary and Planetary Extruders

Compact extruders that can be connected to a production extruder to feed a secondary polymer.

Single polymer strand leaving a LabEx laboratory filament die

Filament and Strand Lines

Single or multiple strands with cooling, pulling, diameter control, winding or cutting for material development and 3D printing applications.

Pelletising die plate for a custom laboratory extrusion and pelletising line

Compounding and Pelletising Equipment

Dies and die-face pelletising equipment for laboratory or compact compounding and pelletising machines.

Several custom-built LabEx laboratory extrusion lines in the Green Extrusion Technology workshop

Other Customer-Specific Lines

Complete systems developed for a particular product, material, testing method, research project or available laboratory space, subject to technical review.

Complete system

From raw material to the finished laboratory sample

A custom line is more than an extruder and a die head. We select and integrate the process stages needed for the customer’s material, product and test objective.

  • Material feeding and dosingManual or automatic solutions selected for the material and test procedure.
  • One or more extrudersMono-extrusion or co-extrusion arrangements configured for the application.
  • Screws and barrelsProcess components selected for the materials and operating requirements.
  • Adapters and filtrationConnections and screen-changing solutions where the process requires them.
  • Application-specific die headBlown film, profile, tube, filament, strand or pelletising designs.
  • Cutting or pelletisingDownstream processing matched to the required sample or granulate.
  • WindingWinding equipment for film, filament, tube or other continuous products.
  • Control and dataTouchscreen control and project-specific monitoring or recording functions.
  • Line integrationMechanical, electrical and control elements developed as one complete system.
Green Extrusion Technology production area in Denmark with laboratory extrusion lines under construction
Flexible engineering

Configured around your laboratory and process

The equipment can be arranged as compact modules, pillar-mounted extruders or a complete floor-level line. The final solution depends on the materials, product dimensions, output required for testing, available space and the level of process control.

Adjustable pillar-mounted LabEx laboratory extruder

Flexible Mounting

Table-top, pillar-mounted or complete line arrangements can be considered for the project.

Schneider Electric touchscreen control panel on a LabEx laboratory extrusion line

Integrated Control

Control functions are prepared around the selected extruders and downstream equipment.

Designed and built in Denmark

We build the machine around the agreed project specification and use reliable European components, including Schneider Electric control equipment where selected.

Project process

How a custom line is developed

The project starts with the sample you need to produce and the information required to define the process.

Define the Requirement

We review the material, finished product, dimensions, test objectives, available space and utilities.

Prepare the Concept

We define the main process stages and prepare a preliminary line configuration for discussion.

Engineer the Line

After agreement on the concept, the mechanical, electrical and control solution is developed.

Build and Test

The equipment is assembled and checked as an integrated laboratory line before delivery.

Chosen by universities, research centres and manufacturersFor polymer development, teaching, quality control, recycling trials and customer-specific research.

Tell us what you want to produce or test

Send us information about your materials, the product you want to produce, the required dimensions, your testing objectives and the available space. We will prepare a preliminary line configuration for discussion.

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Standard programme

Or start from a standard LabEx model

A standard LabEx machine can be the starting point when the application is already covered by our laboratory blown film programme.

Compact LabEx extruder module representing the mono-layer laboratory extruder programme

Mono-Layer Laboratory Extruder

One material stream for laboratory blown film testing, research, teaching and small-batch development.

See details
MULTI-X compact all-around extruder for pipes, tubes, filaments, profiles and auxiliary extrusion

MULTI-X All-Around Extruders

Compact all-around extruders for pipes, tubes, filaments and profiles, used stand-alone or as auxiliary extruders.

See details
Three LabEx extruders for a three-layer laboratory co-extrusion line

3-Layer Laboratory Extruder

Three independent material streams for multilayer blown film research and development.

See details